Izixhobo zoomatshini bochungechunge lwe-TGK25 zilungele ngokukodwa ukusetyenzwa kobunzima beesilinda ezahlukeneyo ze-hydraulic, iisilinda kunye nezinye izifakelo ezichanekileyo zemibhobho.Abathengi bethu baseTshayina basebenzisa oomatshini bethu ukuvelisa inani elikhulu lokufakelwa kombhobho ochanekileyo.Esi sixhobo somatshini sixhotyiswe ngenani elikhulu lamacandelo ombane kunye nokusebenza okugqwesileyo, okwenza i-rolling scraper ibe nokusebenza okuzinzile, iqonde iimfuno ezahlukeneyo zeteknoloji yokucubungula, kunye nokubonelela ngokufanelekileyo kokusika.Abathengi bethu baseTshayina baneliseke kakhulu ngulo matshini udikayo womngxuma onzulu, osenza siphumelele abathengi abaninzi.Esi sixhobo sikwayimveliso ephambili ecetyiswa yinkampani yethu kwiinkampani ezinkulu zokurhweba ukuze zithunyelwe ngaphandle.
NO | Izinto | Inkcazo |
1 | Ukuqhuba Uluhlu lweDayimitha yaNgaphakathi | Φ40-250mm |
2 | Ukuqhubela phambili Uluhlu lobunzulu | 150mm-12000m |
3 | Ububanzi beSikhokelo soomatshini | 650mm |
4 | Spindle Centre Height | 350mm |
5 | Isantya seSpindle, amaBanga | 120-1000rpm, 4 gears, stepless |
6 | IMotor engundoqo | 45KW, AC servo motor |
7 | Uluhlu lwesantya sokutya | 5-3000mm/min (ingenanyathelo) |
8 | Ikhareji yokuHamba ngokukhawuleza | 6000mm/min |
9 | Uluhlu lweFixture Clamping | Φ40-350mm |
10 | Injini yokutyisa | 40N.m (Siemens AC servo motor) |
11 | IiMotor System ezipholileyo | N=7.5kw 11kw 15kw |
12 | I-Hydraulic Pump Motor | 1.5kW,n=1440r/min |
13 | Isixokelelwano sokupholisa siKalwe ngoxinzelelo | 2.5MPa |
14 | UkuHamba kweNkqubo yokuPholisa | 237L/min, 201L/min, 153L/min (iiseti ezi-3) |
15 | INkqubo yeHydraulic iRated Pressure | 7MPa |
16 | Uxinzelelo loMoya | ≥0.4MPa |
17 | Inkqubo yokulawula | Siemens 828D |
18 | Ukunikezwa Amandla | 380V.50HZ, iSigaba esi-3 (Yenza ngokwezifiso) |
19 | Umlinganiselo womatshini | L*2400*2100*( L*W*H) |
1. Ibhedi yomatshini
Lo matshini odikayo womngxuma onzulu usebenzisa isakhelo sikaloliwe esicwangciswe ngoxande kabini.Ibhedi yesi sixhobo somatshini yenziwe ngesanti ye-resin kwaye iphoswe ngentsimbi ephezulu ye-HT300.Ingumatshini okruqulayo onenkangeleko entle kunye namandla, okwenza isixhobo somatshini sibe nokumelana nokunxiba kakuhle kunye nokugcinwa ngokuchanekileyo.Yenza imveliso yokugqibela ifumane imilinganiselo yejometri echanekileyo.
2. Intonga ekruqulayo yeBhokisi yokuqhuba
Ibhokisi yebha ekruqulayo sisakhiwo esidityanisiweyo sokuphosa kwaye sifakwe kwi-pallet yokutya.I-spindle iqhutywa yi-45KW AC servo motor, kwaye ukujikeleza kwe-spindle kuqhutywa yibhanti ye-synchronous eqhutywa yindlela yokutshintsha isantya.Uluhlu lwesantya yi-3-1000r / min, iigiya ezi-4, i-hydraulic automatic shifting yommiselo wesantya.Ukukhethwa kwesantya sokujikeleza kunokumiselwa ngokwezinto ezifana nezixhobo zokusebenza, ubunzima, isixhobo sokusika kunye nemeko yokuphulwa kwe-chip.Ngokwezantya ezahlukeneyo, inokumiselwa ngokucwangciswa kwenkqubo yolawulo lwamanani, kwaye iibheringi ze-spindle zikhethwa kwiimpawu ezithunyelwa ngaphandle njenge-N SK eJapan.Umsebenzi ophambili webhokisi yebar ekruqulayo kukuqhuba isixhobo sokujikeleza.
3. Inkqubo ye-Oil Feeder
Lo matshini ukruqulayo usebenzisa inaliti yeoli kunye nokubuya kweoyile.Yenza isixhobo somatshini siqhubeke sinikezela ulwelo lokusika kwindawo yokusebenza ngexesha lenkqubo yomatshini, ngaloo ndlela wenze inkqubo yomatshini ibe lula kwaye ikhusela i-workpiece.Isixhobo sokubuyisela ioli senza ukuba ioli yokusika ibe yimeko yokujikeleza kwisixhobo somatshini, ukwenzela ukuba i-fluid yokusika kwindawo yokucubungula iya kuthwala i-chips inkunkuma kwibhokisi yokubuyisela.
4. Inkqubo yokuFundisa ngomatshini
I-Taiwan Shangyin i-high-precision ball screw pair ifakwe embindini nasemva kwesiqingatha segroove yesixhobo somatshini womatshini, kwaye kukho ibhokisi yokutya ekugqibeleni, eqhutywa yi-5.5KW AC servo motor, ukuqonda ukondla isixhobo ngephalethi yokutya (ibhokisi yebha ekruqulayo).Isantya sokutya sinokuhlengahlengiswa ngokungenasiphelo, kwaye isixhobo sinokurhoxiswa ngokukhawuleza.Isiqingatha sangaphambili se-groove yomzimba webhedi yomatshini sixhotyiswe nge-screw efana ne-T kunye nebhokisi yokutya, esetyenziselwa ukondla isixhobo sokubuyisela i-oyile, ukulungelelanisa indawo yokusebenza kunye nokudibanisa.Yonke inkqubo yokutya ineenzuzo zokuchaneka okuphezulu, ukuqina okuhle, intshukumo egudileyo, kunye nokugcinwa okuchanekileyo.
5. Inkqubo yeNkxaso yeBar eBoring
I-sleeve exhasayo ye-bar enesithukuthezi igxininiswe kumzimba we-bracket kunye ne-screws, kwaye ithathelwe indawo kunye ne-bar enesithukuthezi, ekulungeleyo kwaye ikhawuleza ukutshintsha imivalo eyahlukeneyo.Ubukhulu becala idlala indima yokuxhasa ibha ekruqulayo, ukulawula indlela eshukumayo yebar ekruqulayo, kunye nokufunxa ukungcangcazela kwebar ekruqulayo.Umkhono wenkxaso wangaphakathi kunye nomsebenzi we-swivel.
6. Inkqubo yeNkxaso yokuLungisa iWorkpiece
Ixhotyiswe ngeeseti ezimbini zebhloko ezimilise okwe-V ukuxhasa i-workpiece.Isikrufu kunye nokunyuswa kwamantongomane kunokuhlengahlengiswa ngokungenamkhethe ngokweedayamitha ezahlukeneyo zomsebenzi.Ikakhulu idlala indima yomsebenzi wokuthwala umthwalo kunye nohlengahlengiso, kunye nesikhundla somngxuma odikayo
7. Inkqubo yeHydraulic
Isixhobo somatshini sixhotyiswe ngenkqubo ekhethekileyo ye-hydraulic, esetyenziselwa ukulawula ukwandiswa kunye nokucutshungulwa kwesixhobo se-hydraulic kunye nokutshintshwa kwe-hydraulic ngokuzenzekelayo kwebhokisi ye-bar boring ukugqiba inkqubo yokulawula isenzo sokuqengqeleka.Uxinzelelo olulinganisiweyo yi-7Mpa.Amacandelo aphambili ziimveliso zochungechunge lophando lweoyile.
8. Inkqubo yesihluzi esipholileyo
Ukususwa kwetshiphu yokupholisa kunye nenkqubo yokuhluza: ikakhulu ibekwe ngasemva kwesixhobo somatshini, emva kokucoca ngomatshini wetshiphu ozenzekelayo wokususa itshiphu (isihluzo esirhabaxa) → isihluzo se-oyile esikwinqanaba lokuqala → isihluzo se-oyile esikwinqanaba lesibini kunye nenqanaba lesithathu lokuhluza emva kokudilizwa kunye ukuhluzwa.Iitshiphu zentsimbi zithunyelwa kwimoto yokugcina itshiphu ngetshiphu yokuhambisa ipleyiti yetshiphu, isisipholisi sibuyela emva kwitanki yeoli, emva koko isisipholisi sinikezelwe kumamkeli weoyile ngesikhululo sempompo sokupholisa, kwaye ioyile inikezelwa ngeeseti ezi-3. iimpompo zevane ukuhlangabezana neemfuno ezahlukeneyo zobungakanani bomngxuma wokusebenza.
Xa ulungisa umngxuma wangaphakathi we-workpiece, i-shaft ephambili yebhokisi ye-bar enesithukuthezi iqhuba isixhobo sokujikeleza, kwaye iitshiphu zentsimbi ziqhutyelwa phambili yi-coolant kwaye zikhutshwe ngomngxuma ongaphakathi wesixhobo sokubuyisela ioli.Umatshini wokususwa kwetshiphu ozenzekelayo uthumela iitshiphusi zentsimbi kwimoto yokugcina itshiphu, kwaye isisipholisi siyaqokelelwa siphinde sisetyenziswe kwakhona.
9. Ukusebenza koomatshini
Iphaneli yokulawula ukusebenza kwesixhobo somatshini ifakwe kwisitulo esicinezelayo kwaye igxininiswe kwinqwelo yesihlalo esicinezelayo, esilungele ukusebenza kwesixhobo somatshini.Iphaneli yenziwe nge-matt brushed steel stainless, imilo ilungelelaniswa ngokubanzi, intle kwaye ihlala ixesha elide.
Isoftware yomatshini yenzelwe kwi-Siemens kwaye isetyenziswe iminyaka emininzi.Sihlala siqhubela phambili njengenqanaba lehlabathi.
10.Inkqubo yoMbane
Iqukethe ibhokisi yokulawula engundoqo, ibhokisi yokusebenza, ibhokisi ye-terminal kunye neentambo.Amacandelo ombane aphambili yiSchneider brand.Kwibhokisi yokulawula yombane (i-air conditioning cooling).Inxalenye ephambili yocingo ithatha isakhiwo seplagi ye-aviation.Iintambo zamkela umgangatho wesizwe, kwaye iintambo zangoku ezibuthathaka zithatha iintambo ezikhuselekileyo.I-wiring ihlelwe ngokungqongqo ngokuhambelana nombane oqinileyo kunye nobuthathaka.
NO | Izinto | Iimpawu | NO | Izinto | Iimpawu |
1 | Umzimba wesinyithi womatshini | Yenziwe ngumntu | 2 | Boring bar drive ibhokisi | Yenziwe ngumntu |
3 | Iphaneli yenkxaso | Yenziwe ngumntu | 4 | Ukuthwala i-spindle | EJapan NSK |
5 | Ezinye iibhere | Iimpawu ezilungileyo | 6 | Ibhola Screw | Uphawu lwaseTaiwan |
7 | Izinto eziphambili zombane | schneider okanye siemens | 8 | Injini yokuphotha | Uphawu lwaseTshayina |
9 | Ukutya injini ye-servo | Siemens | 10 | Yondla umqhubi we-servo | Siemens |
11 | Inkqubo ye-CNC | Siemens | 12 | Izinto zomoya | Japan SMC |
I-10.CNC Control System
Isixhobo somatshini sixhotyiswe nge-SIMENS CNC inkqubo kunye ne-RS232 / USB interface, enokucwangciswa ngaphandle komatshini.Ixhotyiswe ngegalelo leprogram kunye nojongano oluphumayo, olunokuthi ludluliselwe kwikhompyuter.Qwalasela ipaneli yokulawula ephambili kunye nesikhululo seqhosha lokusebenza, ujongano lokusebenza lwaseTshayina kunye nokutshintsha kokusebenza, amaqhosha, njl.Umboniso wesimo, umboniso wendawo yangoku, umboniso weprogram, umboniso wokumisela ipharamitha, umboniso we-alamu, ukuguqulwa komboniso weelwimi ezininzi kunye neminye imisebenzi.Ukusetwa kweParameter kulula, kuyaqondakala, kulula kwaye kuthembekile.Imodyuli yomsebenzi wokukhusela isixhobo se-PLC yongezwa ukuthintela ngokufanelekileyo into "yokubamba imela".