TGK 36 Umngxuma onzulu CNC Advanced Boring & Grinding Machine
Umlinganiswa ongumatshini
TGK25 series CNC skiving & rolling machine tool yamkela indlela yokusetyenzwa yeworkpiece esisigxina kunye nokutya okujikelezayo kwesixhobo.Isixhobo somatshini sinokuqonda ukudinwa, ukukrwela kunye nokuqengqeleka kwemingxuma yangaphakathi yezixhobo zokusebenza, indlela yokulungisa ilula, kwaye iimveliso ezicutshungulwayo zichaneke kakhulu.Iingenelo eziphambili zesi sixhobo somatshini kukusebenza okuphezulu kokusebenza, ukusebenza okuzinzileyo, kunye nokusebenza kakuhle ngamaxesha angama-5 ukuya kwayi-10 kumatshini odikayo womgodi onzulu kunye noomatshini bokuhombisa;iqondo lolawulo olukrelekrele liphezulu, kwaye ulawulo lwedijithali kunye nokubeka iliso kwisenzo ngasinye somyalelo wesixhobo somatshini kulula kwaye kulula.kulula ukusebenza.
TGK25 izixhobo zomatshini uthotho zixhotyiswe ngeSiemens 828D inkqubo yolawulo lwamanani;ibhokisi yokuphotha iqhutywa yi-AC servo motor kunye nommiselo wesantya esingenanyathelo, kwaye i-spindle bearing ithatha iibheringi ezichanekileyo eziphezulu ngokuchaneka okuphezulu kokujikeleza.Ibhokisi yokutya yamkela i-AC servo motor kunye nommiselo wesantya esingenanyathelo;ifakwe isikrufu sebhola esichanekileyo esichanekileyo ukuqonda ukuchaneka okuphezulu kunye nokutya okuzinzileyo kwebhokisi yokusonta.Umatshini we-CNC wokukrala kunye nowokuqengqeleka uxhotyiswe ngolwandiso oluzenzekelayo oluphezulu kunye nesixhobo sokukrala kunye nesixhobo sokuqengqeleka, isixhobo esikhethekileyo se-pneumatic kunye ne-hydraulic isixhobo sokurhoxisa isixhobo, i-workpiece ilungisiwe, kunye ne-chamfering yangaphandle yeziphelo zombini ze-cylinder isetyenziswa njenge. isiseko sokubeka.Umngxuma wangaphakathi ugqitywe ngexesha elinye lokudika, ukukrazula kunye nokuqengqeleka.Izixhobo akufanele zifaneleke kuphela ukusetyenziswa kwe-ECOROOL hydraulic scraping head, kodwa ifanelekile ukusetyenziswa kwentloko ye-pneumatic scraping.Le projekthi yiprojekthi ye-turnkey.Esi sixhobo sifanelekile ngokukodwa ukuqhutyelwa kobunzima beesilinda ezahlukeneyo ze-hydraulic, iisilinda kunye nezinye izifakelo zemibhobho echanekileyo.
Iiparamitha zoomatshini
| NO | Izinto | Inkcazo |
| 1 | Ukuqhuba Uluhlu lweDayimitha yaNgaphakathi | Φ60-360mm |
| 2 | Ukuqhubela phambili Uluhlu lobunzulu | 1000mm-12000m |
| 3 | Ububanzi beSikhokelo soomatshini | 650mm |
| 4 | Spindle Centre Height | 450mm |
| 5 | Isantya seSpindle, amaBanga | 60-1000rpm, 4 gears, stepless |
| 6 | IMotor engundoqo | 45/60/75KW, AC servo motor |
| 7 | Uluhlu lwesantya sokutya | 5-3000mm/min (ingenanyathelo) |
| 8 | Ikhareji yokuHamba ngokukhawuleza | 3000/6000mm/min |
| 9 | Uluhlu lweFixture Clamping | Φ120-450mm |
| 10 | Injini yokutyisa | 48N.m (Siemens AC servo motor) |
| 11 | IiMotor System ezipholileyo | N=7.5kw 11kw 15kw |
| 13 | Isixokelelwano sokupholisa siKalwe ngoxinzelelo | 2.5MPa |
| 14 | UkuHamba kweNkqubo yokuPholisa | 200L/min, 200L/min, 200L/min (iiseti ezi-3) |
| 15 | INkqubo yeHydraulic iRated Pressure | 7MPa |
| 16 | Uxinzelelo loMoya | ≥0.4MPa |
| 17 | Inkqubo yokulawula | Siemens |
| 18 | Ukunikezwa Amandla | 380V.50HZ, iSigaba esi-3 (Yenza ngokwezifiso) |
| 19 | Umlinganiselo womatshini | L*2400*2100*( L*W*H) |
Amacandelo omatshini abalulekileyo
1. Ibhedi yomatshini
Ibhedi ithatha i-dou-rectangular flat guide rail structure, kunye nobubanzi bomzila kaloliwe yi-650mm.Umzimba webhedi uyinxalenye esisiseko yesixhobo somatshini, kwaye ukuqina kwayo kuchaphazela ngokuthe ngqo ukusebenza kokusebenza kunye nokuchaneka kokusebenza kwesixhobo sonke somatshini.Ngoko ke, ibhedi yesi sixhobo somatshini ibunjwe ngesanti ye-resin kwaye iphoswe ngentsimbi ephezulu ye-HT300.Inokubonakala kakuhle kunye namandla.Uyilo lweembambo lufanelekile.Icala elingaphandle lebhedi lifakwe nge-backflow groove, kunye nekhava yokukhusela ifakwe kwicala langaphandle, elinomsebenzi wokukhusela ukubonakala kakuhle kwaye akukho ukuvuza kweoli.Inokuqokelela ngokufanelekileyo ulwelo lokusika kwaye ibuyisele kunye ukuze isetyenziswe ngokuphindaphindiweyo.Umandlalo wamkela isakhiwo splicing ukwahlula, kunye kaloliwe isikhokelo wamkela intermediate frequency quenching (ubunzima hayi ngaphantsi kwe HRC50, ukuqina ubunzulu hayi ngaphantsi kwe-3mm) kwaye ke inkqubo yokusila, nto leyo eyenza isixhobo umatshini ukuxhathisa elungileyo ukunxiba kunye nokugcinwa ngokuchanekileyo.
2. Intonga ekruqulayo yeBhokisi yokuqhuba
Ibhokisi yebha ekruqulayo sisakhiwo esidityanisiweyo sokuphosa kwaye sifakwe kwi-pallet yokutya.I-spindle iqhutywa yi-45KW AC servo motor, kwaye ukujikeleza kwe-spindle kuqhutywa yibhanti ye-synchronous eqhutywa yindlela yokutshintsha isantya.Uluhlu lwesantya yi-3-1000r / min, iigiya ezi-4, i-hydraulic automatic shifting yommiselo wesantya.Ukukhethwa kwesantya sokujikeleza kunokumiselwa ngokwezinto ezifana nezixhobo zokusebenza, ubunzima, isixhobo sokusika kunye nemeko yokuphulwa kwe-chip.Ngokwezantya ezahlukeneyo, inokumiselwa ngokucwangciswa kwenkqubo yolawulo lwamanani, kwaye iibheringi ze-spindle zikhethwa kwiimpawu ezithunyelwa ngaphandle njenge-N SK eJapan.Umsebenzi ophambili webhokisi yebar ekruqulayo kukuqhuba isixhobo sokujikeleza
3. Inkqubo ye-Oil Feeder
Ibekwe embindini wesixhobo somatshini.Imisebenzi ephambili yenxalenye ye-oyile ye-oyile yile: 1. I-iput coolant kwi-workpiece.Okwesibini, xhasa ibha ekruqulayo ukunciphisa ukungcangcazela kwebha yesixhobo ngexesha lokucubungula.Okwesithathu, isiphelo sangaphambili se-oiler sixhotywe ngomkhono wesikhokelo sesixhobo kwi-plate ephezulu ye-workpiece, enokuqonda isikhokelo sokungena xa isixhobo sokukrala sicutshungulwa.Okwesine, emva kokuba i-oil receiver ibekwe kumzimba webhedi, icinezela i-workpiece hydraulically ngokusebenzisa isixhobo sokubuyisela i-oyile, kwaye ngokudibeneyo idlala indima yokucinezela kunye nokutywina isiphelo somphezulu womsebenzi kunye nokuzimela.Umkhono wesikhokelo kunye nekhowuni ziyafuneka ukuba zenziwe lukhuni, kwaye ukuqina kuyafuneka ukuba kube ngaphezu kwe-HRC45.
4. Inkqubo yoMqokeleli we-oyile
Ifumaneka kwicala lasekhohlo lesixhobo somatshini, inokuhamba ecaleni kwendlela ye-axial yomzimba webhedi kwaye imiselwe kwindawo.Umsebenzi oyintloko wesixhobo sokubuyisela i-oyile kukuba: ubuso bokugqibela bucinezelwe ngokubhekiselele kwi-workpiece ukuze uqaphele ukugxininiswa kwendawo yokusebenza esetyenzisiweyo kunye nesiphelo sobuso sitywina i-coolant ukukhusela ulwelo lokusika ekutshizeni;ukongeza, ulwelo lokusika lugqunywe ngeetshiphusi ngexesha lenkqubo yomatshini, kwaye ludlula kumngxuma ongaphakathi wesixhobo sokubuyisela ioyile ngetyhubhu yokukhupha i-chip Phumela kwi-automatic chip conveyor.Inxalenye engezantsi ye-oyile yokubuyisela i-oyile idibaniswe ne-screw efana ne-T phakathi komzimba webhedi, kwaye i-axial movement iqonda ukubekwa kwangaphambili kwendawo yokusebenza ngexesha lokucubungula;ixhotyiswe ngesixhobo se-servo motor jacking (kuba ijacking ithatha eyona servo motor jacking iphambili, ethi ithathe indawo ye hydraulic jacking method yenza uhlengahlengiso lwamandla ejacking ukuba luqonde ngokwenyani ulawulo lwedijithali. ezahlukeneyo, kunye nemikhosi jacking ezahlukeneyo zikhethwa ukunqanda umlomo wombhobho ukusuka deforming ukuya kumda ophezulu. ), ukuqonda ugxininiso kunye nokutywinwa kwe workpiece ecutshungulweyo, Ubunzima be-cone disc bufuneka ukuba bube ngaphezu kwe-HRC45, kunye ne-coaxiality phakathi idiski ephezulu kunye nediski yangaphambili ephezulu kwisitulo esicinezelayo ingaphantsi kwe-0.05mm.
4. Inkqubo yokuFundisa ngomatshini
I-Taiwan Shangyin i-high-precision ball screw pair ifakwe embindini nasemva kwesiqingatha segroove yesixhobo somatshini womatshini, kwaye kukho ibhokisi yokutya ekugqibeleni, eqhutywa yi-5.5KW AC servo motor, ukuqonda ukondla isixhobo ngephalethi yokutya (ibhokisi yebha ekruqulayo).Isantya sokutya sinokuhlengahlengiswa ngokungenasiphelo, kwaye isixhobo sinokurhoxiswa ngokukhawuleza.Isiqingatha sangaphambili se-groove yomzimba webhedi yomatshini sixhotyiswe nge-screw efana ne-T kunye nebhokisi yokutya, esetyenziselwa ukondla isixhobo sokubuyisela i-oyile, ukulungelelanisa indawo yokusebenza kunye nokudibanisa.Yonke inkqubo yokutya ineenzuzo zokuchaneka okuphezulu, ukuqina okuhle, intshukumo egudileyo, kunye nokugcinwa okuchanekileyo.
5. Inkqubo yeNkxaso yeBar eBoring
I-sleeve exhasayo ye-bar enesithukuthezi igxininiswe kumzimba we-bracket kunye ne-screws, kwaye ithathelwe indawo kunye ne-bar enesithukuthezi, ekulungeleyo kwaye ikhawuleza ukutshintsha imivalo eyahlukeneyo.Ubukhulu becala idlala indima yokuxhasa ibha ekruqulayo, ukulawula indlela eshukumayo yebar ekruqulayo, kunye nokufunxa ukungcangcazela kwebar ekruqulayo.Umkhono wenkxaso wangaphakathi kunye nomsebenzi we-swivel.
6. Inkqubo yeNkxaso yokuLungisa iWorkpiece
Ixhotyiswe ngeeseti ezimbini zebhloko ezimilise okwe-V ukuxhasa i-workpiece.Isikrufu kunye nokunyuswa kwamantongomane kunokuhlengahlengiswa ngokungenamkhethe ngokweedayamitha ezahlukeneyo zomsebenzi.Ikakhulu idlala indima yomsebenzi wokuthwala umthwalo kunye nohlengahlengiso, kunye nesikhundla somngxuma odikayo
7. Inkqubo yeHydraulic
Isixhobo somatshini sixhotyiswe ngenkqubo ekhethekileyo ye-hydraulic, esetyenziselwa ukulawula ukwandiswa kunye nokucutshungulwa kwesixhobo se-hydraulic kunye nokutshintshwa kwe-hydraulic ngokuzenzekelayo kwebhokisi ye-bar boring ukugqiba inkqubo yokulawula isenzo sokuqengqeleka.Uxinzelelo olulinganisiweyo yi-7Mpa.Amacandelo aphambili ziimveliso zochungechunge lophando lweoyile.
8. Inkqubo yesihluzi esipholileyo
Ukususwa kwetshiphu yokupholisa kunye nenkqubo yokuhluza: ikakhulu ibekwe ngasemva kwesixhobo somatshini, emva kokucoca ngomatshini wetshiphu ozenzekelayo wokususa itshiphu (isihluzo esirhabaxa) → isihluzo se-oyile esikwinqanaba lokuqala → isihluzo se-oyile esikwinqanaba lesibini kunye nenqanaba lesithathu lokuhluza emva kokudilizwa kunye ukuhluzwa.Iitshiphu zentsimbi zithunyelwa kwimoto yokugcina itshiphu ngetshiphu yokuhambisa ipleyiti yetshiphu, isisipholisi sibuyela emva kwitanki yeoli, emva koko isisipholisi sinikezelwe kumamkeli weoyile ngesikhululo sempompo sokupholisa, kwaye ioyile inikezelwa ngeeseti ezi-3. iimpompo zevane ukuhlangabezana neemfuno ezahlukeneyo zobungakanani bomngxuma wokusebenza.
Xa ulungisa umngxuma wangaphakathi we-workpiece, i-shaft ephambili yebhokisi ye-bar enesithukuthezi iqhuba isixhobo sokujikeleza, kwaye iitshiphu zentsimbi ziqhutyelwa phambili yi-coolant kwaye zikhutshwe ngomngxuma ongaphakathi wesixhobo sokubuyisela ioli.Umatshini wokususwa kwetshiphu ozenzekelayo uthumela iitshiphusi zentsimbi kwimoto yokugcina itshiphu, kwaye isisipholisi siyaqokelelwa siphinde sisetyenziswe kwakhona.
9. Ukusebenza koomatshini
Iphaneli yokulawula ukusebenza kwesixhobo somatshini ifakwe kwisitulo esicinezelayo kwaye igxininiswe kwinqwelo yesihlalo esicinezelayo, esilungele ukusebenza kwesixhobo somatshini.Iphaneli yenziwe nge-matt brushed steel stainless, imilo ilungelelaniswa ngokubanzi, intle kwaye ihlala ixesha elide.
Isoftware yomatshini yenzelwe kwi-Siemens kwaye isetyenziswe iminyaka emininzi.Sihlala siqhubela phambili njengenqanaba lehlabathi.
10.Inkqubo yoMbane
Iqukethe ibhokisi yokulawula engundoqo, ibhokisi yokusebenza, ibhokisi ye-terminal kunye neentambo.Amacandelo ombane aphambili yiSchneider brand.Kwibhokisi yokulawula yombane (i-air conditioning cooling).Inxalenye ephambili yocingo ithatha isakhiwo seplagi ye-aviation.Iintambo zamkela umgangatho wesizwe, kwaye iintambo zangoku ezibuthathaka zithatha iintambo ezikhuselekileyo.I-wiring ihlelwe ngokungqongqo ngokuhambelana nombane oqinileyo kunye nobuthathaka.
| NO | Izinto | Iimpawu | NO | Izinto | Iimpawu |
| 1 | Umzimba wesinyithi womatshini | Yenziwe ngumntu | 2 | Boring bar drive ibhokisi | Yenziwe ngumntu |
| 3 | Iphaneli yenkxaso | Yenziwe ngumntu | 4 | Ukuthwala i-spindle | EJapan NSK |
| 5 | Ezinye iibhere | Iimpawu ezilungileyo | 6 | Ibhola Screw | Uphawu lwaseTaiwan |
| 7 | Izinto eziphambili zombane | schneider okanye siemens | 8 | Injini yokuphotha | Uphawu lwaseTshayina |
| 9 | Ukutya injini ye-servo | Siemens | 10 | Yondla umqhubi we-servo | Siemens |
| 11 | Inkqubo ye-CNC | Siemens | 12 | Izinto zomoya | Japan SMC |
I-10.CNC Control System
Isixhobo somatshini sixhotyiswe nge-SIMENS828D CNC inkqubo, kwaye uxinzelelo olupholileyo luboniswa ngezixhobo.I-motor yesondlo yimoto ye-servo, kwaye i-motor ye-bar ekruqulayo ithunyelwa ngaphandle.feed Manual, self-ukuxilongwa umsebenzi.Umboniso wesimo,
Imisebenzi eyahlukeneyo efana nokubonisa indawo yangoku, umboniso weprogram, umboniso wokumisela ipharamitha, umboniso we-alamu, ukuguqulwa komboniso weelwimi ezininzi, njl. Nge-RS232/USB interface, inokucwangciswa ngaphandle komatshini.Ixhotyiswe ngegalelo leprogram kunye nojongano lwemveliso, enokuthi ilahlwe kwaye igcinwe kwikhompyuter.Qwalasela ipaneli yolawulo ephambili kunye nesikhululo seqhosha lokusebenza, ujongano lokusebenza lwaseTshayina kunye nokutshintsha kokusebenza, amaqhosha, njl njl. Ujongano oluphambili lwegraphic man-machine interface lusetyenziselwa ukubeka esweni ubume besixhobo, iimpazamo zokubonisa kunye nolunye ulwazi lolawulo.Ngokuzixilonga, umsebenzi wokuzikhusela, uxhotyiswe ngomboniso we-LCD.
Ukongezelela, imodyuli yokukhusela isixhobo esahlukileyo ifakwe: I-Taiwan Delta PLC + i-man-machine dialogue touch screen isetyenziselwa ukubeka iliso kwisixhobo esiqhuba isimo ngexesha langempela.Xa isixhobo esisebenzayo sidlula ixabiso elibekiweyo lemo yesiqhelo kwangaphambili, isixhobo sokukhusela isixhobo somatshini siya kulumkisa ngezigaba ezibini Ukukhawulezisa okanye ukumisa ngokuzenzekelayo, kwaye unokujonga intuitively imo yokusebenza yeendawo ezihambayo zesixhobo somatshini, okuluncedo ukukhuselwa komonakalo wesixhobo kunye nokukhuselwa kwe-workpiece processing.Ukumiselwa kwepharamitha kulula, enembile, efanelekileyo kwaye inokwethenjelwa.Imodyuli yomsebenzi wokukhusela isixhobo se-PLC yongezwa ukuthintela ngokufanelekileyo into "yokuvalwa kwesixhobo".
