TGK10 series CNC skiving & rolling machine tool yamkela indlela yokucubungula yeworkpiece esisigxina kunye nokutya okujikelezayo kwesixhobo.Isixhobo somatshini sinokuqonda ukudinwa, ukukrwela kunye nokuqengqeleka kwemingxuma yangaphakathi yezixhobo zokusebenza, indlela yokulungisa ilula, kwaye iimveliso ezicutshungulwayo zichaneke kakhulu.Iingenelo eziphambili zesi sixhobo somatshini kukusebenza okuphezulu kokusebenza, ukusebenza okuzinzileyo, kunye nokusebenza kakuhle ngamaxesha angama-5 ukuya kwayi-10 kumatshini odikayo womgodi onzulu kunye noomatshini bokuhombisa;iqondo lolawulo olukrelekrele liphezulu, kwaye ulawulo lwedijithali kunye nokubeka iliso kwisenzo ngasinye somyalelo wesixhobo somatshini kulula kwaye kulula.kulula ukusebenza.
NO | Izinto | Inkcazo |
1 | Ukuqhuba Uluhlu lweDayimitha yaNgaphakathi | Φ35-100mm |
2 | Ukuqhubela phambili Uluhlu lobunzulu | 1000mm-12000m |
3 | Ububanzi beSikhokelo soomatshini | 500mm |
4 | Spindle Centre Height | 350mm |
5 | Isantya seSpindle, amaBanga | 5-1200rpm, 4 gears, stepless |
6 | IMotor engundoqo | 45KW, AC servo motor |
7 | Uluhlu lwesantya sokutya | 5-3000mm/min (ingenanyathelo) |
8 | Ikhareji yokuHamba ngokukhawuleza | 6000mm/min |
9 | Uluhlu lweFixture Clamping | Φ40-150mm |
10 | Injini yokutyisa | 40N.m (Siemens AC servo motor) |
11 | IiMotor System ezipholileyo | N=7.5kw 11kw 15kw |
13 | Isixokelelwano sokupholisa siKalwe ngoxinzelelo | 2.5MPa |
14 | UkuHamba kweNkqubo yokuPholisa | 237L/min, 201L/min, 153L/min (iiseti ezi-3) |
15 | INkqubo yeHydraulic iRated Pressure | 7MPa |
16 | Uxinzelelo loMoya | ≥0.4MPa |
17 | Indlela Yokulawula: | Siemens 828D |
18 | Ukunikezwa Amandla | 380V.50HZ, iSigaba esi-3 (Yenza ngokwezifiso) |
19 | Umlinganiselo womatshini | L*2400*2100*( L*W*H) |
1. Ibhedi yomatshini
Ibhedi ithatha i-double rectangular flat guide rail structure, kunye nobubanzi bomzila kaloliwe yi-500mm.Umzimba webhedi uyinxalenye esisiseko yesixhobo somatshini, kwaye ukuqina kwayo kuchaphazela ngokuthe ngqo ukusebenza kokusebenza kunye nokuchaneka kokusebenza kwesixhobo sonke somatshini.
2. Intonga ekruqulayo yeBhokisi yokuqhuba
Ibhokisi yebha ekruqulayo sisakhiwo esidityanisiweyo sokuphosa kwaye sifakwe kwi-tray yokutya.Ukukhethwa kwesantya esijikelezayo kunokumiselwa ngokwezinto ezifana nezixhobo zokusebenza, ubunzima, isixhobo sokusika kunye nemeko yokuphulwa kwe-chip.Ngokwezantya ezahlukeneyo, inokusetwa ngokucwangciswa kwenkqubo yolawulo lwamanani, kwaye iibheringi ze-spindle zingeniswa zisuka eJapan njenge-NSK.Umsebenzi ophambili webhokisi yebar ekruqulayo kukuqhuba isixhobo sokujikeleza
3. Ukutya kwe-Oyile kunye neNkqubo yoMqokeleli we-Oyile
I-oil receiver ibekwe phakathi kwesixhobo somatshini.Imisebenzi ephambili yecandelo lokufumana i-oyile yile: 1. Faka i-coolant kwi-workpiece.2. Isiphelo sangaphambili se-oiler sixhotyiswe nge-sleeve yesikhokelo sesixhobo kwi-plate ephezulu ye-workpiece, enokuqonda isikhokelo sokungena ngexesha lokucubungula i-scraper.Isixhobo sokubuyisela ioli sifumaneka ekupheleni kwekhohlo yesixhobo somatshini, esinokuhamba kwaye silungiswe kunye ne-axial direction yebhedi.Imisebenzi ephambili yesixhobo sokubuyisela i-oyile yile: Inxalenye engezantsi ye-oyile yokubuyisela i-oyile idibaniswe ne-T-shaped screw rod phakathi kwebhedi, kwaye i-axial movement iqonda ukubekwa kwangaphambili kwendawo yokusebenza ngexesha lokucubungula;ixhotyiswe ngesixhobo se-servo motor jacking (kuba i-jacking ithatha eyona servo iphambili I-motor jacking ithatha indawo yendlela ye-hydraulic jacking, ukuze uhlengahlengiso lwamandla okugqogqa kuqonda ngokwenyani ulawulo lwedijithali. , kunye nemikhosi eyahlukeneyo yokugqekeza ikhethiwe ukunqanda ukonakala kwemibhobho kowona mgangatho mkhulu.)
4. Inkqubo yokuFundisa ngomatshini
I-Taiwan Shangyin i-high-precision ball screw pair ifakwe embindini nasemva kwesiqingatha segroove yesixhobo somatshini womatshini, kwaye kukho ibhokisi yokutya ekugqibeleni, eqhutywa yi-5.5KW AC servo motor, ukuqonda ukondla isixhobo ngephalethi yokutya (ibhokisi yebha ekruqulayo).Isantya sokutya sinokuhlengahlengiswa ngokungenasiphelo, kwaye isixhobo sinokurhoxiswa ngokukhawuleza.Isiqingatha sangaphambili se-groove yomzimba webhedi yomatshini sixhotyiswe nge-screw efana ne-T kunye nebhokisi yokutya, esetyenziselwa ukondla isixhobo sokubuyisela i-oyile, ukulungelelanisa indawo yokusebenza kunye nokudibanisa.Yonke inkqubo yokutya ineenzuzo zokuchaneka okuphezulu, ukuqina okuhle, intshukumo egudileyo, kunye nokugcinwa okuchanekileyo.
5. Inkqubo yeNkxaso yeBar eBoring
I-sleeve exhasayo ye-bar enesithukuthezi igxininiswe kumzimba we-bracket kunye ne-screws, kwaye ithathelwe indawo kunye ne-bar enesithukuthezi, ekulungeleyo kwaye ikhawuleza ukutshintsha imivalo eyahlukeneyo.Ubukhulu becala idlala indima yokuxhasa ibha ekruqulayo, ukulawula indlela eshukumayo yebar ekruqulayo, kunye nokufunxa ukungcangcazela kwebar ekruqulayo.Umkhono wenkxaso wangaphakathi kunye nomsebenzi we-swivel
6. Inkqubo yeNkxaso yokuLungisa iWorkpiece
Ixhotyiswe ngeeseti ezimbini zebhloko ezimilise okwe-V ukuxhasa i-workpiece.Isikrufu kunye nokunyuswa kwamantongomane kunokuhlengahlengiswa ngokungenamkhethe ngokweedayamitha ezahlukeneyo zomsebenzi.Ikakhulu idlala indima yomsebenzi wokuthwala umthwalo kunye nohlengahlengiso, kunye nesikhundla somngxuma odikayo.
7. Inkqubo yeHydraulic
Isixhobo somatshini sixhotyiswe ngenkqubo ekhethekileyo ye-hydraulic, esetyenziselwa ukulawula ukwandiswa kunye nokucutshungulwa kwesixhobo se-hydraulic kunye nokutshintshwa kwe-hydraulic ngokuzenzekelayo kwebhokisi ye-bar boring ukugqiba inkqubo yokulawula isenzo sokuqengqeleka.Uxinzelelo olulinganisiweyo yi-7Mpa.Amacandelo aphambili ziimveliso zochungechunge lophando lweoyile.
8. Inkqubo yesihluzi esipholileyo
Ukususwa kwetshiphu yokupholisa kunye nenkqubo yokuhluza: ikakhulu ibekwe ngasemva kwesixhobo somatshini, emva kokucoca ngomatshini wetshiphu ozenzekelayo wokususa itshiphu (isihluzo esirhabaxa) → isihluzo se-oyile esikwinqanaba lokuqala → isihluzo se-oyile esikwinqanaba lesibini kunye nenqanaba lesithathu lokuhluza emva kokudilizwa kunye ukuhluzwa.
9.INkqubo yoMbane
Iqukethe ibhokisi yokulawula engundoqo, ibhokisi yokusebenza, ibhokisi ye-terminal kunye neentambo.Amacandelo ombane aphambili yiSchneider brand.Kwibhokisi yokulawula yombane (i-air conditioning cooling).Inxalenye ephambili yocingo ithatha isakhiwo seplagi ye-aviation.Iintambo zamkela umgangatho wesizwe, kwaye iintambo zangoku ezibuthathaka zithatha iintambo ezikhuselekileyo.I-wiring ihlelwe ngokungqongqo ngokuhambelana nombane oqinileyo kunye nobuthathaka.
NO | Izinto | Iimpawu | NO | Izinto | Iimpawu |
1 | Umzimba wesinyithi womatshini | Yenziwe ngumntu | 2 | Boring bar drive ibhokisi | Yenziwe ngumntu |
3 | Iphaneli yenkxaso | Yenziwe ngumntu | 4 | Ukuthwala i-spindle | EJapan NSK |
5 | Ezinye iibhere | Iimpawu ezilungileyo | 6 | Ibhola Screw | Uphawu lwaseTaiwan |
7 | Izinto eziphambili zombane | schneider okanye siemens | 8 | Injini yokuphotha | Uphawu lwaseTshayina |
9 | Ukutya injini ye-servo | Siemens | 10 | Yondla umqhubi we-servo | Siemens |
11 | Inkqubo ye-CNC | Siemens | 12 | Izinto zomoya | Japan SMC |
I-10.CNC Control System
Isixhobo somatshini sixhotyiswe nge-SIMENS828D CNC inkqubo, kwaye uxinzelelo olupholileyo luboniswa ngezixhobo.I-motor yesondlo yimoto ye-servo, kwaye i-motor ye-bar ekruqulayo ithunyelwa ngaphandle.feed Manual, self-ukuxilongwa umsebenzi.Umboniso wesimo, imisebenzi eyahlukeneyo efana nokubonisa indawo yangoku, umboniso weprogram, umboniso wokumisela ipharamitha, umboniso we-alarm, ukuguqulwa kwesiboniso seelwimi ezininzi, njl.